Winding System Solution

Introduction

A winding machine winds a material, such as metal wire, thread, or paper, onto a core, spool, or bobbin. There are several different types of winding machines, from simple manual feed machines to complex computer-numeric-control (CNC) machines. Some of the more common uses for winding machines are coil winding, rope winding, and continuous filament winding.

System topology

Program highlights

1. The system adopts VEICHI V5-MC104 motion controller, dual CPU hardware architecture, and the underlying processing speed is faster.
2. Man-machine interface centralized control, stable performance, easy to operate and maintain.
3. CANopen and pulse electronic cam cross control to improve system stability and scalability.
4. The connection between V5 controller and servo adopts a high-speed differential signal, which has high stability and is not easy to interfere with. The maximum pulse speed of the differential pulse port is 3MHz, which can achieve extremely high control accuracy.

Process principle

The main task of the arranging tube is to rotate the rewinding shaft and the arranging shaft at the same time. The rotation relationship is that the rewinding rotates once and the arranging shaft moves by one pipe diameter. When the pipes are arranged on both sides, the pipes need to be stacked to ensure that the pipes will not produce gaps at the edges.

Technical index

Winding speed 60m/min.
Single roll length 300m.
Automatic roll change downtime <10s.

Application

Winding and packing machine